Shibo Group invites you to witness the shining moment of Zhangjiang Science Hall together
If you are an architecture enthusiast, you will definitely notice that in recent years, there have been more and more richly shaped and personalized buildings in the city, from early Roman windows, to the colorful glass of spectacular Gothic cathedrals, to the glass curtain walls that can be seen everywhere today. Architects have long focused on their ability to use natural light to illuminate space and connect the interior with the outside world. With the advancement of technology, more and more glass has been used to construct more facades, and the technology of refined steel behind this has played a decisive role.As the co editor of the technical regulations for refined steel curtain wall systems in China, Shibo Group has achieved remarkable results in the research and development, production, sales, service, consulting and other related fields of refined steel profile systems. Shibo Group always adheres to customer demand orientation, providing services such as assembly, modular steel frame panels, and spatial grid structures. Currently, Shibo Group's products can be found in many large-scale projects with glass curtain walls as the main body.Now let's take you into the recently started project of Shibo Group - Zhangjiang F System Curved Curtain Wall Design and Manufacturing Project, witnessing the birth history of a magnificent glass curtain wall building.
In fact, in a sense, the process of curtain wall construction is very similar to assembling LEGO like a gourd drawn gourd, but the difference is that each piece of LEGO is "hard won" and needs to go through countless processes and undergo multiple polishing and verification before being welded together. Moreover, the shape of glass curtain walls is often composed of irregular shapes, resulting in countless nodes that require disassembly, A-side processing, three-dimensional coordinate design, 1:1 layout, and positioning to complete the production.
Based on the limitations of transportation conditions and the economic convenience of on-site installation, select plates with reasonable stress performance for disassembly and processing.The completion of node production does not mean that it is a great success, it is just the first step of the Long March. Next, we need to proceed with the production of connecting rods. The picture shows a rod robot performing welding work on rods.
The welding work operated by robots avoids manual errors and maximizes the flatness of the rods.After making the connecting rod, it is necessary to connect the corresponding rod components to the assembled nodes according to the positioning to make unit blocks. Shibo Group strictly controls quality and can achieve a misalignment deviation of ≤ 0.5mm at the joint.Take a look at the overall assembly of the unit blocks and see if there is already a shocking feeling in the final product?
After completing the overall assembly of the unit panels, full penetration welding and polishing of the butt welds are also required. In this way, after painting, the entire refined steel structure will become a seamless frame, with no traces of connection found.Due to the large area of glass curtain walls, it is required to ensure the accuracy of data for each unit panel. Shibo Group uses advanced domestic 3D scanning and high-precision instruments to retest the coordinates of the unit framework, automatically analyze the deviation data between the physical object and the model, and minimize possible errors.The unit blocks that have passed the inspection are subjected to surface rust removal treatment, and epoxy zinc rich primer is sprayed under the conditions of meeting Sa2.5 level and roughness reaching 40-70 μ m.4H. The spraying environment humidity should not exceed 70%. The temperature is guaranteed to be within 5-30 degrees.
Do we need to start the installation at this stage? No, the main structure needs to be verified based on the centerline and elevation points provided by the civil engineering unit. Because curtain wall design is generally based on the axis of the building, the layout of glass curtain walls should have a certain relationship with the axis. So, it is necessary to retest the completed civil structure. After retesting, lay the steel wire and determine the installation baseline for the curtain wall.Finally, the installation can proceed. Install the fixed main structure at both ends of the unit panel according to the markings, and draw the installation position of the unit panel according to the drawing requirements. The main structure should be welded firmly. Get ready to accept the visual impact!
After the installation of the unit blocks, the coordinates of each block are re measured using a 3D total station to ensure compliance with the drawing requirements. A grand and magnificent building is considered to have taken root.
The finishing touch | Rendering of the main entrance of Zhangjiang Science Hall
Under the protection of advanced production equipment and rigorous process technology, the refined steel produced by Shibo Group has multiple advantages such as high appearance flatness, rich selection straightness, flexible customization, rich selection, appearance comparable to aluminum profiles, no R-angle, and strong three-dimensional sense. It can meet the requirements of large-span, large space, large plate permeability, and rich interior and exterior appearance of irregular buildings; When combined with thin fire-resistant coatings, it can achieve a 2-hour fire safety protection function; The product is slimmer, more beautiful, safer, and has better durability, and can have the same lifespan as the main structure. It can help customers more comprehensively control the construction period, reduce costs, and significantly improve the quality of the project.
Let's look forward to the moment when Zhangjiang Science Hall shines and witness her beautiful face together!
